Researchers at SIU Carbondale showcase 3d-printed space cookies in a laboratory setting.

Southern Illinois University Carbondale Innovates 3D-Printed Cookies from Plastic for Space Exploration

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Written by Seth Sebastian

2026-10-14

Turning Waste into Edible Innovations

Researchers at Southern Illinois University Carbondale are pushing the boundaries of food science with an extraordinary invention: 3D-printed space cookies made from plastic. This innovative project, part of the NASA Deep Space Food Challenge, uses yeast to convert materials like plastic and agricultural waste into a protein-rich food source, offering a potential solution for feeding astronauts in deep space. The creation of these cosmic treats represents a significant advancement in addressing the nutritional needs of future missions.

Close-up of µBites 3D-printed cookie made from plastic and agricultural waste.
µBites is an edible cookie made from upcycled plastic and agricultural waste

3D-Printed Space Cookies and the Process Behind µBites

Led by associate professor Lahiru Jayakody, the team at Southern Illinois University Carbondale created cookies known as µBites—pronounced “microbites.” By transforming polyethylene terephthalate (PET) from everyday items such as drink bottles, these cookies serve more than just space missions. They could potentially address food insecurity and provide sustenance in disaster zones. Through the innovative approach of this project, solutions for various global challenges can be explored.

Plastic Upcycling

In a bid to combat plastic pollution, specialized microbes and a method named oxidative hydrothermal dissolution are employed. This process involves using water and oxygen at high temperature and pressure to break down PET plastic, corn plant waste, and other biomass. The resulting material is then converted into edible ingredients by engineered yeasts, showcasing food innovation at its potential best.

Nutritional and Sustainable Future

The final edible mixture combines proteins, vitamins, and flavorings with added fiber, starch, and sweeteners, all shaped into cookies via 3D printing. The research team is awaiting institutional approval for taste tests, asserting the products are safe to consume.

Lahiru Jayakody leading the research on 3D-printed space cookies at a university lab.
The research was led by Lahiru Jayakody

Next Steps and Broader Implications

Looking ahead, the team envisions advancing µBites to where yeast produces all primary ingredients and flavors. They can currently make vanilla from plant biomass, with another yeast strain turning ethylene glycol in PET into beta-carotene for vitamin A synthesis.

The researchers aim to make these cookies available for extreme environments like submarines or extraterrestrial colonies as global food demand is projected to increase significantly by 2050. Microbial technology could be key in mitigating future hunger risks and advancing space exploration.

Learn about transforming space habitats with innovative designs to further understand advancements that could support extraterrestrial living.

NASA has laid out ambitious plans, with aspirations for a permanent moon base by 2032, underscoring the relevance and urgency of such innovations. Photographs are credited to Russell Bailey of Southern Illinois University Carbondale.

Researchers at SIU Carbondale showcase 3d-printed space cookies in a laboratory setting.

Source: dezeen.com

Frequently asked questions

What are µBites made from?

µBites are made from polyethylene terephthalate (PET) found in everyday items such as drink bottles and transformed into edible ingredients using engineered yeasts.

How are the 3D-printed cookies created?

The cookies are created by using specialized microbes and a method named oxidative hydrothermal dissolution to break down PET plastic and other biomass, converting them into edible ingredients with engineered yeasts, and then 3D printing them into cookies.

What future applications are envisioned for µBites?

The team envisions µBites being used in extreme environments like submarines or extraterrestrial colonies, addressing food insecurity and disaster zones, and eventually making yeast produce all primary ingredients and flavors.